Spicy BBQ Pork and Pepper Jack Grilled Cheese

Written by Sarah Gardner

There’s grilled cheese, and then there’s this grilled cheese. We’re talking about layers of smoky, spicy BBQ pulled pork, gooey pepper jack cheese, and crispy, buttery bread that comes together in one epic sandwich. This isn’t your average comfort food—it’s an explosion of flavors, perfect for when you’re craving something bold and satisfying. Whether you're making use of leftover pulled pork or cooking some up fresh, this sandwich is a guaranteed winner.

Spicy BBQ Pork and Pepper Jack Grilled Cheese

Prep Time 5 minutes
Cook Time 10 minutes
Total Time 15 minutes
Course Main Course
Cuisine American
Servings 2 Sandwiches

Equipment

  • Skillet or griddle
  • Spatula
  • Small bowl for mixing BBQ sauce and pork
  • Butter knife

Ingredients
  

  • 1 cup cooked pulled pork homemade or store-bought
  • 2 tbsp BBQ sauce spicy or your favorite variety
  • 4 slices sourdough bread
  • 2 tbsp unsalted butter softened
  • 4 slices pepper jack cheese
  • 2 tbsp pickled jalapeños optional, for extra heat
  • 1 tbsp chopped fresh cilantro optional, for garnish

Instructions
 

Prepare the Pork

  1. In a small bowl, mix the cooked pulled pork with BBQ sauce until fully coated.

Butter the Bread

  1. Spread butter on one side of each slice of sourdough bread.

Assemble the Sandwich

  1. Place a slice of bread butter-side down on a clean surface. Layer with one slice of pepper jack cheese, a generous scoop of BBQ pork, pickled jalapeños (if using), and another slice of pepper jack cheese. Top with another slice of bread, butter-side up.

Grill It

  1. Heat a skillet or griddle over medium-low heat. Place the sandwich in the skillet and cook for 3-4 minutes per side, pressing down gently with a spatula, until the bread is golden brown and crispy and the cheese is melted.

Serve and Enjoy

  1. Remove from heat, let it cool slightly, and sprinkle with fresh cilantro if desired. Slice in half and dig in!

Pairings

This sandwich pairs well with:

  • Crispy sweet potato fries – A touch of sweetness balances out the spicy, smoky flavors.
  • Creamy coleslaw – Adds crunch and freshness to cut through the richness.
  • Spicy dill pickles – Because you can never have too much tangy heat.
  • A cold IPA or sweet tea – The perfect drink to wash it all down.

FAQs

1. Can I use a different type of cheese?

Absolutely! Cheddar, smoked gouda, or Monterey Jack all work great.

2. What kind of pork should I use?

Leftover pulled pork works best, but you can also use slow-cooked pork shoulder or store-bought pre-made pulled pork.

3. Can I make this in an air fryer?

Yes! Assemble the sandwich and air fry at 375°F for about 5 minutes per side, flipping halfway through.

4. How can I make it even spicier?

Try adding a drizzle of hot sauce, a sprinkle of crushed red pepper, or using a spicier BBQ sauce.

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